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What is a good method of minimizing shell side pressure drop in a shell and tube exchanger?

Answer Posted / Varun Sachdeva

To minimize shell side pressure drop in a shell and tube exchanger, one can consider the following strategies:
1. Increasing the shell diameter or number of tubes (within practical limits) to reduce the velocity of the fluid on the shell side.
2. Using smaller baffle cuttings to enhance turbulence and improve heat transfer without significantly increasing pressure drop.
3. Optimizing the tube layout and orientation to promote flow mixing and prevent channeling or bypassing.

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